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OEM Interview: BMW - I-volution (Part 3)

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BMW’s head of development, Dr Herbert Diess, explains why challenging ‘i’-car technologies will be central to an expanding product range – and why fuel cell vehicles could become mainstream products in certain regions.

“We think that in a few years’ time there will be a supply network for hydrogen,” he confirms. “There are regions where you will have to have emissions-free cars and the only emissions-free cars are electric cars or fuel cell cars. So that’s why we think we might need fuel cell cars in some regions. We don’t know when – that will depend on when the infrastructure’s available – or to what extent the big companies will invest in products. Regulations will play a major role, too. We don’t see it as our mainstream but we have to be prepared because it could happen. The likelihood is there.”

A signature feature of BMW i cars is the “black belt”. On the BMW i8, it emerges in a “V” shape from the bonnet and extends back over the roof into the rear section of the car, where it frames the center section of the rear apron.

A signature feature of BMW i cars is the “black belt”. On the BMW i8, it emerges in a “V” shape from the bonnet and extends back over the roof into the rear section of the car, where it frames the center section of the rear apron.

Diess stresses that investment in fuel cells would not be a substitute for the template laid down by the i3 and, soon, the i8: “We believe in electromobility more than in fuel cells because it’s working – those cars [EVs] are becoming brilliant. If you transfer in the tested for the new vehicle setup and then to establish system stability – and upward of 15 test mules. When it comes to having a performance hybrid car that stretches its EV capabilities, engineer Breitfeld says that nearly 30% more mileage is needed to wring out all the systems to the liking of the team responsible for testing. The lengthier validation phase for the i8 was run in parallel with construction of the production facility for the i models in Leipzig, Germany. And all this was put in motion well before the frozen i8 running prototype was shown at the Frankfurt Motor Show in September 2011. During validation testing – including the latter two phases of finalizing full dynamic prototypes and testing under all possible conditions – roughly 60 test cars in next-tofinal i8 bodywork were used. Besides BMW’s facilities such as Miramas in southern France, testing of all aspects took place in China, north of the Arctic Circle and in the USA.

high-performance sports car engines and is the highest of any engine produced by the BMW Group

High-performance sports car engines and is the highest of any engine produced by the BMW Group

This slightly altered testing regimen with China and other perhaps seemingly less demanding climes was needed due to the widely varying requirements for hybrid and EV homologation in the various markets intended for the i8. Charge voltages vary widely, as does the infrastructure for charging stations, quick charging and the like. There is also the challenge of making certain that in restrictive societies, such as communist China, all the beneficial software apps in BMW i’s ‘360° Electric’ program can deliver on their promises to clients. As is now somewhat the norm for these ambitious, global EV projects, the i8 and its particular breed of powertrain were tested hard in temperatures at or beyond the extremes of -40°C and +40°C. This is of particular pertinence today due to the massive cost benefits of buying such vehicles in typically very expensive markets with extreme climates such as Norway, where buyers of even the i8 may be able to avoid the enormous luxury taxes imposed on such sporting cars. In short, there’s a lot more to consider than normal with these greener projects that also wish to maintain a company’s sports car reputation. The experts on hand in Southern California were repeatedly huddling up to discuss the feedback from all of the testers, and the facial expressions indicated a real urgency to address all that may be even slightly lacking. There is work to be done still, and the i8 software tweaks will continue indefinitely.

 

Painted surface elements on the instrument panel, door trim and center console add the finishing touches to the cutting-edge ambiance. The likewise optional Halo equipment line brings a pervasive aura of luxury and sustainability to the interior of the BMW i8

Painted surface elements on the instrument panel, door trim and center console add the finishing touches to the cutting-edge ambiance. The likewise optional Halo equipment line brings a pervasive aura of luxury and sustainability to the interior of the BMW i8

Project head Breitfeld concludes, “We have tested everything on the i8 to every extreme you can imagine and beyond. There were many sleepless nights in this quicker development schedule and there will continue to be more, to be sure.” technology that will be available by the year 2025, say, these will be hugely attractive cars. By January this year, we already had an order book for 11,000 i3s without many customers having driven them, and without it yet being introduced to the USA. So we think that electric cars will make their way – ours and others.”

 

 

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