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Electric Vans – Commercial Interest (Part 3)

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While powertrain electrification is making clear headway in the automotive world, its take-up with light commercial vehicle manufacturers remains sluggish – despite the obvious benefits that the technology promises

The electrical components and subsystems are all water-cooled, as Mercedes aims to maintain an efficient working temperature of around 30°C. To ensure that the vehicle’s driver and passengers have enough heating in the colder months, the Vito E-Cell is equipped with an electric heater booster and electrically heated seats.

The Peugeot family owns nearly 21 percent of PSA Peugeot Citroen, and according to Streiff while he was in office, the family is determined to ensure that the carmaker remains among the leaders in the industry.

The Peugeot family owns nearly 21 percent of PSA Peugeot Citroen, and according to Streiff while he was in office, the family is determined to ensure that the carmaker remains among the leaders in the industry.

Re-entering the electric drive van market is PSA Peugeot Citroën, having recently launched the Partner Electric and Berlingo Electric, respectively. The twins are equipped with lithium-ion batteries with a capacity of 22.5kWh. They are made up of 80 cells, each having a 3.75V nominal voltage. The cells are assembled in five modules of 16 elementary cells in two packs, which slot beneath the standard van body on either side of the rear axle.

Each module is equipped with two cell monitor units that check temperature, voltage and the current of each cell. A battery management unit optimizes overall energy efficiency to guarantee the best possible range.

Partner and Berlingo Electric’s e-motor offers 49kW of power with 200Nm of torque, and Peugeot claims a range of 170km (106 miles), although again 130km (80 miles) is probably a more reasonable everyday range in the real world. However, the company says that over 70% of van customers make daily journeys of less than 96km (60 miles), leaving plenty of additional capacity.

A different chemistry

While electric versions of the Vito, Partner and Berlingo are all new, Iveco has been offering the Daily Electric van for some time, although pricing is so much higher than the equivalent diesel models that it has yet to make an impact in key European markets.

Iveco has delivered 10 diesel-electric hybrid Daily vans to FedEx Express as part of an extended field evaluation in conjunction with the world’s largest express air delivery company.

Iveco has delivered 10 diesel-electric hybrid Daily vans to FedEx Express as part of an extended field evaluation in conjunction with the world’s largest express air delivery company.

Built by the Italian company’s AlTra alternative transport division, the go their own way, using sodium nickel chloride (Na/NiCl2) Zebra Z5 battery packs rather than the more common lithium-ion option.

For the 3.5metric ton GVW development of the Daily Electric, customers can choose between two battery options: a two-battery pack solution, with a 90km (55-mile) range and a 1,030kg payload; or a four-battery setup, extending the range to 120km (75 miles) but dropping carrying capacity to 810kg. Iveco also offers a 5 metric ton EcoDaily Electric – again with a choice of two or three battery packs.

In terms of its inner system workings, the Daily Electric runs through an asynchronous three-phase 30kW rated e-motor, delivering up to 60kW of peak power. The batteries realize 76Ah and boast a 21.2kWh capacity, with recharging in eight hours through a three-phase 380V 32A power supply.

While most of its competitors have moved into the e-van realm with first- or second generation products, Volkswagen has been keeping a close eye on developments but has yet to launch anything commercially. The German engineering giant has, however, built both e-Caddy van and e-Load Up prototypes to assess performance and demand. As with the allelectric Golf, which was previewed in the last issue of E&H, the e-Caddy uses a permanent synchronous motor with a power output of 85kW and 270Nm of torque. A VW-designed lithium-ion battery pack, with cells from Panasonic, has a storage capacity of 24.2kWh. That’s enough, claims VW, for a range between 130km and 190km (80-120 miles).

As with the commercials already launched on the market, e-Caddy’s batteries are concealed beneath the standard van’s floor. However, their added weight does restrict the tech demonstrator’s payload to just 550kg.

VW's direct shift gearbox (DSG) is a 6 speed dual clutch manual-like transmission that automatically shifts. It has internals similar to a manual transmission with a "brain/valve body" called mechatronics which shifts it.

VW's direct shift gearbox (DSG) is a 6 speed dual clutch manual-like transmission that automatically shifts. It has internals similar to a manual transmission with a "brain/valve body" called mechatronics which shifts it.

Where VW has moved the game on, however, is with retardation and regeneration. In almost every other electric LCV on the market, the regeneration is preset by the manufacturer, often providing far more braking force than would be found in a passenger car. However, VW gives the driver the choice, by using a DSG gearbox selector with paddles behind the steering wheel, to set up to three regeneration braking positions.

That said, there is also a brake position on Nissan’s e-NV200 transmission lever that lets the driver alter the amount of regenerative braking between two settings.

 

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